smart valve positioner single acting angular stroke exposion-proof position feedback mounting bracket
Product Overview
The TORLEO TOP-5879F1-C41-11-RSG-21BYA1 is a pneumatic (electro-pneumatic) single-acting smart valve positioner for rotary (0–120°) spring-return valves. It converts a 4–20 mA control signal into precise valve positioning and drives a single controlled output port, relying on the actuator’s return spring for the reverse stroke. A non-contact position sensor and adjustable exhaust damping eliminate the wear of continuous rotation and prevent ball/disc fluttering under high differential pressure, while the microprocessor PID loop holds ±0.3% F.S. repeatability, linearity and hysteresis. Explosion protection: Ex db IIC T6 Gb; safety integrity: SIL 3; enclosure: IP66. On loss of air, signal or power the spring returns the valve to its fail-safe position. Configured with position feedback output.
Model: TOP-5879F1-C41-11-RSG-21BYA1
| Item | Indicator |
| Input signal | 4~20mA |
| Sensor type | N/A |
| Gas source | pressure 1.4~6bar; no oil, no moisture, no dust and dirt |
| Stroke / Travel | 0~120º |
| Input resistance | 490 Ω (max.) / 20 mA DC |
| Electrical interface | M20*1.5 or custom |
| Pneumatic interface | NPT1/4 |
| Repeatability | ±0.3%F.S. |
| Linear | ±0.3%F.S. |
| Hysteresis | ±0.3%F.S |
| Sensitivity | ±0.2%F.S |
| Output characteristics | linear, quick opening (25:1, 50:1), equal percentage (1:25, 1:50) |
| Protection class | IP66 |
| Explosion-proof grade | Ex db IIC T6 Gb |
| Security level | SIL3 |
| Fault state | failsafe
Off power, off signal, off gas, the valve is in the initial state |
| Operating temperature | -30℃~75℃ |
| Material | die-cast aluminum |
| Gross weight | 3.4Kg |
| Dimensions | 162L*152W*182H (mm) |
Recommended Applications & Valve Matching
Sub-category: Rotary Single-Acting (pneumatic). With a rotary travel of 0–120° and a single controlled output port, it couples directly to rotary spring-return (single-acting) pneumatic actuators on ball valves (floating / trunnion), butterfly valves, V-port ball valves and plug valves. Linear (straight-stroke) globe/gate valves require the corresponding Linear pneumatic positioner.
- ball valves (floating / trunnion) — rotary spring-return (single-acting) pneumatic actuators
- butterfly valves — rotary spring-return (single-acting) pneumatic actuators
- V-port ball valves and plug valves — rotary spring-return (single-acting) pneumatic actuators
Field Engineering Notes
Real-world field experience — A pneumatic positioner lives or dies by the quality of its instrument air, and on real plants that air is rarely ideal: it carries water and oil carry-over, fine sand and dust, and can freeze or clog a conventional mechanism. Our engineers found the three most common field failures are (1) air-line contamination clogging the internal orifice / relay, (2) uneven spring stiffness and mechanical hysteresis in spring-return actuators, and (3) micro-fluttering of the ball/disc under high differential pressure. TORLEO counters these at the design level, not in the brochure: the wear-free nozzle-baffle + symmetrical-diaphragm structure is resistant to dust, moisture and oil and does not clog; the built-in microprocessor runs a PID algorithm with 0.1–0.3% accuracy and compensates stiction dead-band; adjustable exhaust damping stops fluttering; and the return spring drives the valve to its fail-safe position on loss of air, signal or power.
Why Choose TORLEO
- Nozzle-baffle + symmetrical-diaphragm structure resists contaminated air (water, oil, sand, dust) — it does not clog
- Single-acting spring-return action with adjustable exhaust damping to prevent fluttering
- Rotary 0–120° with non-contact position sensing (no mechanical wear)
- ±0.3% F.S. repeatability, linearity and hysteresis; PID control for 0.1–0.3% accuracy
- Pneumatic supply 1.4–6 bar, oil-free / moisture-free / dust-free; fail-safe on loss of air, signal or power
- Explosion-proof options (Ex db IIC T6 Gb / Ex ia IIC T4 Ga) and SIL 3; IP66 enclosure
Certifications & Compliance
All TORLEO units are manufactured under a certified quality management system. Trust anchors: Functional safety — IEC 61508 SIL 3; Explosion protection — Ex db IIC T6 Gb; Ingress protection — IP66. Representative certificates are shown below.
IEC 61508 SIL 3Ex db IIC T6 GbIP66PneumaticSingle-Acting
